Electroless Nickle Plating Shop Does Oversized Parts

Look around, metal parts are being used everywhere. Equipment, building materials, tools we use to get jobs done, infrastructure like bridges and brackets. And metal coatings, electroplating, and protective finishings are designed to reduce the metal wear and tear that occurs when parts are exposed to friction, oxidation and chemicals. Ultimately maximizing the lifespan of those metal components. If you’re looking for an electroless nickel plating shop in Texas that caters to larger, longer metal components, Dura-Tech is a strong contender.

What Is Electroless Nickel Plating

Electroless nickel plating (ENP) is a type of chemical deposition method that uses a solution containing nickel ions and reducing agents to deposit nickel onto a surface. It relies on an chemical reaction to transfer the nickel from the solution to the surface of the metal being coated.

ENP has many advantages over traditional metal plating methods, including lower cost, faster production time, uniform coating composition and thickness, and better corrosion resistance. It’s also known for its flexibility. Because it’s an immersion-based nickel alloy technology, it can coat even complicated ferrous and non-ferrous, conductive and non-conductive geometrical surfaces.

Dura-Tech Can Handle Lengths Up To 40 ft.

Most ENP services only accept metals that are three feet in length. At Dura-Tech Processes, you can coat metal parts up to 40-feet long, which is about 13 times longer than the typical accepted length of other shops.

Their 45-year experience hones their expertise in handling longer metal parts. First founded in 1977, the metal finishing company remains at the top of its game when it comes to providing wear-resistant composite coatings for a wide array of applications.

An ISO-certified company and a proud member of the National Association for Surface Finishing, they take pride in their proprietary Durabide® coating brand. This premium product is a superior, more eco-friendly alternative to hard chrome and typical nickel plating solutions. The most popular coating solutions among their clients are composite silicon carbide & electroless nickel, RoHS compliant electroless nickel, and diamond coating composites.

They have also developed mid-phosphorous nickel plating solutions to cater to specific applications. Specifically metal plating for steel pipes and tubes used in the oil field.

But apart from catering long metal parts, what makes Dura-Tech Processes a standout is the array of support services they offer. For a seamless, all-in-one plating solution, they also provide sandblasting and heat treating. With their in-house laboratory, they can closely monitor and guarantee that all your metal parts meet stringent quality standards, offered at the most competitive rates.

A Leading Shop for Your Electroless Nickel Plating Needs

Boasting 45 years of electroless nickel plating expertise, Dura-Tech Processes Inc. is your industrial metal plating company in TX to use if you want to apply premium composite coatings to long metal parts. Though they particularly specialize in plating metals used in the oil and gas industry, they provide copper, brass, and steel coating services that significantly boost your metals’ resistance to corrosion, water, and deterioration.

To learn more about the leading electroless nickel plating shop in Texas, visit https://dtp.co/metal-finishing-company. You may also reach out to them at 817 473 7888 or info@dtp.co. Dura Tech Processes Inc. is located at 1204 Antler Drive Mansfield, TX 76063.

Miranda handles the communications for Dura-Tech Processes Inc. A metal finishing company and your go-to electroless nickel plating shop in Texas. Any questions about the company can be directed to Miranda.

Electroless Nickel Plating Process Using a Composite Diamond Coating

Electroless Nickel Plating is the process of depositing a nickel-alloy coating without the use of an electric current and occurs instead through an autocatalytic reaction.

Diamonds have always been recognized as the hardest element and has anti corrosive properties. Therefore, diamond composite formulations of the electroless nickel solutions has become a premier product used by metal finishers around the globe. Composite Diamond Coating® (CDC) is a patented coating of ultra-fine diamond particles within electroless nickel metal that was developed by Surface Technology Inc.  In principle, CDC provides a practical and economical solution to protect metal parts against the harmful and costly effects of corrosive elements found in most industrial and commercial applications.

Features and Benefits of Composite Diamond Coating

Composite Diamond Coating® is a flexible formulation that can be applied to both ferrous and non-ferrous surfaces. The most common materials that use CDC are aluminum alloys, steels, brass, bronze, copper, stainless steel, and titanium.

The autocatalytic method of dispersing the diamond particles to the metal surfaces is the electroless nickle plating process. This process allows for a smooth and perfectly even coating regardless of the geometrical structure of each part. Unlike other coating processes, most electroless nickel plating services can guarantee full coverage of the CDC formulation to all exposed surfaces. There are several types of electroless nickel products that metal finishers can use but only one manufacturer of Composite Diamond Coating®.

By applying a hard, wear resistant coating to metal parts, the wear and tear of that metal part is minimized dramatically, extending the life expectancy of that part dramatically. The production costs for manufacturing precision metal parts continues to rise. One certain way original equipment manufacturers can increase the value of the equipment they are making is to increase the life expectancy of that equipment. If equipment buyers hear that a particular brand continues to fail due to wear and tear when compared to similar brands, these buyers will be inclined to seek out more durable options. Bad news travels faster than good news. You don’t want your brand being associated with poor performance.

Electroless Nickel Coatings vs Other Wear Resistant Coatings

There are other wear resistant coatings for metal parts on the market. Carbide coatings, tungsten carbide coatings and metal oxide such as chromium oxide are also very hard and resistant to chemical attack, but the application of these coatings can be challenging, ununiformed or the coatings themselves may not be environmentally friendly. Most electroless nickel bath solutions are carefully composed to avoid damage to the environment and any electroless nickel plating expert will tell you that the process produces a superior coating that any other application.

Not many metal coatings manufacturers make electroless nickel products. Just like not every nickel plating facility does electroless nickel plating. Surface Technology Inc. is the creator and technical leader of Composite Diamond Coatings and other nickel composite coatings.