Meticulous Engineering in Medical Devices is a MUST

Medical device manufacturing is an intricate process that requires methodical execution in order to keep patients safe. Instruments should be designed with usability in mind. This gives those performing the procedures the greatest chance of consistent success and therefore continued use. Not only is a good design easier to use, but there are fewer risk factors involved when devices are well-engineered.

What Challenges Must Be Considered

The biggest challenge facing engineers is interpreting the relationship between the user and the device. Special consideration needs to be given to the way the average person perceives information and then acts based on what he or she has observed. The medical device designer must be intuitive about how the user may manipulate the device while performing prescribed tasks and maintenance tasks such as,  charging the battery and cleaning the device.

During product development, a design engineer has to keep in mind all phases of the product’s operation, from beginning to end. The user should be able to prep the instrument, use it and maintain it with ease, and the device should respond well to a human’s instinctive actions. Ergonomic concerns that should be addressed are:

  • How it fits into the user’s hand

  • The diversity of the users physical aspects and skill sets

  • What shape will work best for the intended purpose

How Proper Engineering Improves Usability

Devices are significantly easier to use when all human factors have been considered in the design process. Current technology has created common expectations when it comes to the way electronic devices work. By taking advantage of a person’s existing knowledge, engineers can build in functionality that is simple to operate based upon a user’s expectations.

If instruction manuals are more concise, users will have a much easier time comprehending them. Product design engineering companies also should prioritize patient safety, allowing a medical professional to use a device with confidence that the data they’re receiving is correct.

How Superior Design Reduces Risk

Managing risk is just as important to engineers as usability. A device needs to be able to supply the operator with accurate information, since these details are often used to make important decisions about their patient’s treatment and care.

Industrial design for medical devices should be intuitive enough that the potential for user error is low. The risk of malfunction needs to be thoroughly tested beforehand, with proper modifications to the product’s engineering to compensate for anticipated problems.

In choosing a firm to execute your product innovations, it’s important to pick the most meticulous industrial design services available. Get in touch today to start the process in bringing your medical device to fruition.

3D Printing Is Changing The Way Healthcare Looks At Replacement Parts

3D printing has revolutionized a number of industries already, from manufacturing and aerospace to the artisan creations and inventions that bring new product ideas to life. Its uses are not limited to design engineers in the manufacturing space and entrepreneurial makers looking to start a new business though. The fact is, 3D printing offers tremendous opportunities for prototyping for practically any kind of three-dimensional device, and that includes medical devices and implants. Read on to learn how working with a 3D printing company can help you develop prototypes for new kinds of medical equipment.

Medical Device Development With 3D Printing

There are two basic ways that this new process is revolutionizing the medical industry.

• Building custom implants and devices that are built to the specific measurements of a patient
• Faster working proof-of-concept and proof-of-design prototype.

These two ways of operating are not mutually exclusive. It is definitely possible to prototype devices that are later manufactured on 3D printing equipment to allow them to be custom fit.

Building a Relationship With 3D Printing Professionals

The skill set necessary to program new designs into printers is highly specialized. We recommend those interested in customized prototypes and 3D printing work with outside specialist such as a design engineer in Philadelphia that can be retained to facilitate your work. As for healthcare facility that may use 3D printing for customized medical devices in surgeries, it would be best to have a technician on staff that can work closely with the medical team designing the customized devices. These relationships can take time to develop, but it all starts when you research the 3D printing company choices near you.

Developing Guides

As your approach is refined, the engineers who work with you to produce medical devices will be able to create streamlined protocols and programs that allow you to simply enter patient measurements to start the process of building a new medical device custom fit to their needs. Currently, examples of success stories include individually fit prosthetics like a replacement hand and other limbs, as well as orthopedic implants that help strengthen a hip or knee joint. The guides written for these processes allow doctors to simply assess the patient and record specific measurements using digital tools that are uploaded straight into a design program.

Approaching 3D Printing as a Newcomer

If you are looking for a way to break into the field of medical device development, we suggest you look for design engineer in Philadelphia that is already doing this type of work and ask if you can support his or her efforts as a partner, employee or intern. Most 3D printing companies in Pennsylvania have only been introduced to rapid prototyping in Philadelphia in the last 5 years since the technology is so cutting edge. No doubt this arena will continue to develop as more great minds continue to test and grow new ideas. Very exciting!