Medical Device Design Benefits From Functional Decomposition

Modern medical devices designers have the difficult task of trying to take on the role of both engineer and medical expert at the same time, meaning a new product development company has to spend extensive resources and design time submitting and resubmitting models for review by the appropriate authorities.

An ideal way around these obstacles is by involving medical professionals into the design process from the earliest stages of conceptualization. How? By using functional decomposition to identify key processes, create clear goals for needed inventions and make sure solutions work on paper before blindly forging onto mechanical design and prototyping.

How To Apply Functional Decomposition to Medical Device Design

The premise of functional decomposition is simple: to break down key functions into their most essential sub functions in an easy-to-understand diagram. Engineers first state a device’s proposed purpose in simple terms. Then they conceptualizing each step required for the development process:

  • General functions

  • Sub functions

  • Basic functions

  • Object of actions

  • Causes of actions

Can this method be applied to medical device design? Absolutely. Product development companies just need to assign new tags to familiar functions:

  • Performed_On: The patient – or patient organ – becomes the recipient of an action.

  • Performed_By: Doctors or components that cause an action.

  • Has_Environment: Environmental considerations such as sterility are stated.

  • input_flow: Indicates the need for mechanical energy in the procedure or device.

  • output_flow: Refers to the action of removing unneeded material from the patient’s body during a procedure.

These brief tagging examples show how even complex medical procedures or required medical actions on the part of a device can be broken down in a functional decomposition diagram, before ever starting to design a physical model.

An Example of Functional Decomposition in Practice

Consider the gastric compression band. What is the overall function of this simple device? To reduce the size of the patient’s stomach. This requires creating a diagram of the object – the stomach – and the action of applying compression from the medical device – the band. A simple flow chart indicates the steps required, including the presence of a new physical device.

Advantages of Using Functional Decomposition for Medical Device Creation

Here’s why taking the time to convert medical knowledge into digital data is valuable for medical device designers in many situations:

  • A searchable database reduces time needed to find effective subcomponents.

  • Past designs can be easily extrapolated from and expanded upon.

  • Larger teams offering engineering design services can work simultaneously.

  • Time-to-production is reduced for many complex devices.

By creating detailed functional diagrams prior to embarking on the medical device design services they were contracted for, the new product development company would have to start from scratch every time. In a way, functional decomposition becomes a pathway to new medical procedures. By employing functional decomposition, perhaps other product development companies in Philadelphia can be a translator that helps doctors and engineers understand each other clearly when talking about patient needs.

Making the Jump to Smart Product Design

Across many industries, the market of everyday consumer products is being transformed by the rise of the Internet of Things (IoT), both on the customer side via new functionality and on the manufacturer side with new insight into customers’ responses to products. Data - collection, processing and transmitting - is where value is found. Amidst the changing market, product development companies have to learn how to make the most out of what smart products allow, while competitors race to do the same. There are a few fundamental aspects to smart products that designers face when transitioning into smart products and services.

What Smart Products Look Like

The capacity to handle data is at the heart of what makes a product “smart” - smart products communicate. This is a broader definition than what many people will likely think of, though. Customers understand “smart”as wearables or home automation systems, but early models of smart integration typically start with gathering feedback on product use. Smart product designers should become familiar with three major components to these technologies:

  • The physical component of the product, already extant but potentially in need of new manufacturing processes;
  • The smart component, which gives the product a virtual “presence”, ranging from QR codes to fully embedded interfaces;
  • The means of connectivity, wired or wireless, between the product and the manufacturer or customer.

Challenges of Smart Business Models

Making a product smart requires significant changes in development resources and allocation of funds, with some of the key issues being outside the normal domain of a product design engineer. The smart components added to the product are not purely physical but will also include software apps running on the product or alongside it (e.g. a mobile app that connects to a device or readsaIR tag). Connectivity must also be maintained with 24/7 support; a failure of manufacturer-side infrastructure can potentially interrupt or disable customers’ use of the product, especially as subscription-based models become more common within the IoT space.

The Projected Future of the Market

Predicting what the market will look like as smart products proliferate is difficult, but a few points are certain. Existing 20th century models of industry will swiftly need to be revamped or abandoned to account for digital connections. Product development companies will thrive by engaging with customers and establishing ways to gather insights on user needs and expectations so that your smart product designer can implement improvements that can be pushed out during software updates. Experimentation is critical as well, finding ways in which smart connectivity can further enhance user experience and exploring new business models both internally and in the customer-manufacturer relationship. The main takeaway should be this: pay close attention to developments in smart technology and the IoT and be ready to act.

How IoT Devices Are Driving Manufacturers to Reinvent

Smart manufacturing can entail many different things combined into one. At the end of the day, companies need to develop devices and machines that allow them to implement new technologies that connect to the internet of things, share data with private servers and analyze this data for improved performance. This data capture and analysis allows businesses to grow and develop more effectively without having to halt production. For an industrial design firm, this tasks design engineers to develop new devices that leverage the Internet of Things for industrial machinery.

Companies often task an engineer to assist with developing new sensors and devices for manufacturing mechanisms. When choosing an engineer, he/she should be familiar with smart manufacturing.

Business Owners Are Recognizing the Importance of Data

The biggest advantage in which IoT devices help greatly is with the collection of data as a usable asset. Many different types of devices can be used to monitor manufacturing equipment, and as a business owner, you can use that data to improve various processes. IoT capabilities are now embedded in with manufacturing equipment, material handling equipment and robotics that are used everywhere today. Naturally, the executive team needs to know how to use this data in an advantageous manner. A designer of smart manufacturing equipment can work with business owners to customize solutions that work best for an organization.

This data can be used to improve processes, help develop solutions for workforce challenges, utilize production forecasting more effectively and even develop valuation reports for potential investors. The data serves as a diagnostic tool to determine where weak points are located. Automation that incorporated Big Data is a must have for companies to service in today’s economy and can show you where your company is heading in the near future.

Manufacturers Are More Aware of the Importance of Employees

Automation does not always lead to a replacement of jobs, just different skills required to do these jobs.Today companies are hiring IoT design engineers that specialize in manufacturing to build customized solutions. Equipment operators are tasked with programming equipment and work harmoniously with CAD/CAM technicians. Data analysis tools are part of the arsenal, but professionals need to make sense of the data and communicate information effectively with management. This this blending of IoT technology, manufacturing equipment and smart people are now part of the company culture today.

A smart manufacturing designer at an industrial design firm has become part of the fabric of many new product development companies. IoT devices are here to stay, so for a business to remain competitive and abreast of the competition, employers need to keep up. Whether your goal is to enhance efficiency, reduce expenses or increase sales, you are bound to benefit from the perks of smart manufacturing.

Industrial Design Leverages Emerging Technologies

Small businesses are often full of bright ideas. Still, even when individuals at a small company develop a brilliant product idea, they frequently lack the knowledge, experience, and tools to handle the mechanical and electrical design to see that idea through to reality. Industrial design firms give smaller organizations access to the engineers they need to turn their product idea into a prototype and eventually into production.

Medical Device Design

As baby boomers age, many small businesses are looking for market share in the geriatric healthcare field. Getting a device from idea to the shelf generally requires hours of engineering development and testing. Small business owners generally don’t have access to the time or equipment to design, test, and build devices. Fortunately, by outsourcing these tasks to industrial design firms, small organizations are able to advance ideas to production.

Wearable Technology Development

Like medical devices, wearable technology is everywhere today. Of course, creating top-notch, wearable devices requires marrying mechanical and electrical design. Relying on the expertise and technological abilities of contract engineers, small business owners take advantage of opportunities before they disappear. With the right wearable technology designer on board, organizations of any size can compete in the crowded wearable device marketplace.

Protecting Proprietary Information

No small business owner wants to develop a winning idea only to have it stolen during the development stage. The best industrial design firms in Philadelphia not only rely on top talent and state of the art equipment, they are committed to protecting proprietary information. For entrepreneurs who have trade secrets, blueprints, and other confidential data, executing a privacy and non-disclosure agreement before contracting for device development is a good idea.

Planning for Growth

As the marketplace turns increasingly digital, small business owners must plan for growth. Getting a head start on medical device development and production can be difficult without access to the necessary equipment required to scale production as demand grows. By creating a business plan and relying on third-party design firms, small business leaders get ahead.

In the fast-paced market of medical equipment, wearable technology, and other modern devices, entrepreneurs must move quickly to develop products and reach customers. When you contract with a product development company in Philadelphia, small business owners don’t have to feel left out of the modern marketplace. Instead, they rely on the expertise, personnel, and equipment at a reliable industrial design firms to get the job done. With some effort to protect proprietary information and a plan for future growth, small business owners expand their business offerings when they rely on third-party wearable technology designers to turn their ideas into prototypes that drive sales.